Corrugated boxes are the backbone of modern packaging, trusted across industries for their strength, durability, and versatility. Whether it’s shipping fragile electronics, bulk industrial goods, or export consignments, the right type of corrugated box ensures products reach safely and securely.
At AIP Solutions, we manufacture a wide range of corrugated boxes designed to meet the specific packaging needs of businesses — from lightweight products to heavy-duty industrial equipment. Understanding the types of corrugated boxes helps you choose the best packaging solution for your business needs.
What Are Corrugated Boxes?
Corrugated boxes are made using multiple layers of paperboard — an inner liner, an outer liner, and a fluted middle layer that provides cushioning and structural integrity. This unique construction gives corrugated packaging its high strength, ensuring resistance to compression, stacking pressure, and transit damage.
These boxes are sustainable, cost-effective, and customizable in terms of size, ply, and thickness, making them ideal for industries like automotive, e-commerce, electronics, and manufacturing.
Understanding Corrugated Box Strength
The strength of a corrugated box depends on:
- Number of walls (single, double, or triple wall)
- Type of flute – A, B, C, E, or F flutes determine rigidity and cushioning
- Material quality – GSM and bursting strength of kraft paper used
Each combination impacts how much weight the box can carry, its shock absorption, and compression resistance during transport and storage.
Types of Corrugated Boxes
1. Single Wall Corrugated Boxes
Single wall corrugated boxes consist of one layer of fluting sandwiched between two liners. They are lightweight, economical, and perfect for packaging consumer goods, small parts, and retail products.
Best for:
- E-commerce shipments
- Lightweight industrial items
- Electronics and household goods
Advantages:
- Cost-effective solution
- Easy to print and brand
- Recyclable and eco-friendly
2. Double Wall Corrugated Boxes
Double wall corrugated boxes have two layers of fluting and three liners, providing superior protection and rigidity. Ideal for medium to heavy-duty packaging requiring extra strength.
Best for:
- Automotive components
- Industrial tools and machinery parts
- Fragile or valuable exports
Advantages:
- Enhanced strength and shock absorption
- Better protection during transit
- Suitable for long-distance shipping
3. Triple Wall Corrugated Boxes
Triple wall corrugated boxes feature three layers of fluting and four liners, offering maximum strength for extremely heavy or oversized items.
Best for:
- Large machinery and spare parts
- Bulk industrial exports
- Palletized shipping
Advantages:
- Maximum strength and durability
- Alternative to wooden crates
- Excellent compression and burst resistance
4. Custom Corrugated Boxes
Every product has unique packaging needs. We design and manufacture boxes tailored to your specific dimensions, weight capacity, and branding requirements.
- Special flute combinations for strength
- Die-cut or slot-type designs
- Printed branding and logo customization
- Water-resistant coatings for export use
5. Specialized Corrugated Boxes
We provide packaging for specific purposes including:
- Die-cut boxes – precision-cut for a compact fit
- Partitioned boxes – ideal for glassware or fragile parts
- Heavy-duty export boxes – designed for overseas transport
- Printed boxes – promote brand visibility
Why Choose AIP Solutions for Corrugated Packaging?
AIP Solutions is a trusted name in industrial and export packaging, delivering durable and sustainable corrugated boxes tailored to every industry.
- Premium kraft materials ensuring high box strength
- Advanced manufacturing for consistent quality
- Customizable dimensions and flute types
- Fast delivery and bulk order capacity
- 100% recyclable and eco-friendly solutions
Partner with AIP Solutions for durable, efficient, and eco-friendly packaging solutions that protect your products and strengthen your supply chain — from production to final delivery.
